The Reason of Using Compressed Air Purification Equipment



In recent years, with the improvement of industrial automation level, pneumatic components become more and more wide application in various equipments. In the pneumatic transmission system, the general use piston air compressor that output pressure is 0.7 ~ 0.8MPa, it mostly use lubricants. it is generally between 100 ~ 170 ℃ for discharging the compressed air temperature, so that the air Water content and lubricants turn into a gaseous state, and then mixed with the inhalation of dust, forming a mixed impurities of oil gas, water content, dust. these impurities will bring the following adverse effects to gas source and pneumatic system:


1. Oil vapor gathers in the gas storage tank, forming flammable materials, sometimes even the explosive mixture; at the same time, oil content is been vaporization of high temperature, which will form an organic acid, then it has a corrosion for metal equipment;

2. It will reduce the pipeline flow area, increase airflow resistance due to the mixture of oil, water, dust deposited in the pipeline, ;

3. In the frozen season, it will make the pipeline and accessories freeze and damage, or make the air flow is not smooth, or produce a malfunction after condensation of water vapor;

4. Causing the corrosion & rust of metal device in the system , affecting its life;

5. The larger particles impurities will cause serious wear and tear, damage seal, reduction of equipment life, plugging of the pore channel of small control components for the cylinder, motor, valve and other components relative to the surface , directly impacting on component performance, and even control failure.


It can be seen that the compressed air must be treated via purified filtration, setting purification equipment of compressed air to dry and remove water, oil, dust and others.


While many enterprises in China ignored the important part of the compressed air purification system, then it has brought a lot of hidden dangers to the production; the market survey shows that most enterprises has higher moisture content of compressed air, some companies spend heavy investment to bring in foreign pneumatic equipment due to Low quality of compressed air, easy damage of pneumatic components, fast replacement frequency , which not only reduce production efficiency, but also waste a lot of money. therefore, it is one of the important factors that the quality of compressed air is a guarantee of industrial production.

Purification equipment of compressed air includes precision filter and compressed air dryer, the former one mainly filter the oil, solid particles and small dust in compressed air etc., the latter one mainly dry water in the compressed air, which makes compressed air quality reaching standards!


Biteman modular-units desiccant dryer and high precision filter---which is not only completely solve the water, oil, dust in the compressed air and other issues to provide technical support, and also greatly reduce energy consumption much than traditional purification equipment. Heat-less models need 5% renewable gas consumption, micro-heat models only need 2% the re-gas consumption, greatly reducing the energy consumption and production costs.

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